Incident: American B38M near Nassau on Mar 29th 2021, pitch trim issue/failure
158 points by xmichael0 4 years ago | 119 comments- geocrasher 4 years ago"- A component of the main electric trim system became inoperative. Our pilots ran the appropriate checklist, which included manually trimming the aircraft. They returned to MIA and landed uneventfully. The issue was not related to MCAS."
Indeed. This was a part failing on an aircraft in flight. It landed without incident, and was likely never in any sort of danger. Losing electric trim is an annoyance but also trims safety margins by, as I understand it, making autopilot impossible. So, it's good that they returned.
If this had happened on a 767 or A320 we'd never have heard about it.
- phire 4 years agoNot just the autopilot, but if pitch trim has failed then the Speed Trim System is disabled too.
What is Speed Trim? Well imagine MCAS, but instead of moving the stabiliser near the edge of the flight envelope, it moves the stabiliser all the time (when the speed is below mach 0.68). And instead of being introduced with the 737 Max, it was introduced 35 years ago with the 737 classic.
At least it's mentioned in the manual.
- martimarkov 4 years agoI agree but it’s like the galaxy phone that had the battery issue. It just killed confidence with the consumer.
The investigation (and what we learned form it) into Boeing also didn’t help with confidence levels.
After a few new iterations nobody talks about the battery anymore. I’m not so sure how Boeing can turn this around relatively quickly.
- jryle70 4 years agoSouthwest just placed a large order for 737MAX-7 two days ago - [0]. 100 firm orders plus 155 options. They may get a great deal from Boeing for all we know, but placing a large order during this terrible time for the airlines is a bet on the future of MAX as well as the industry recovery.
[0] - https://www.cnbc.com/2021/03/29/southwest-airlines-adds-100-...
Meta note, this relatively frequent aircraft incident gets a lot of votes here on HN, yet the Southwest's order falls off the crack. Objectivity is as scarce on HN as on any other media frequently criticized here.
- rualca 4 years ago> They may get a great deal from Boeing for all we know, but placing a large order during this terrible time for the airlines is a bet on the future of MAX as well as the industry recovery.
Is this supposed to mean anything? To me it reads like an airline managed to get a massive discount on inventory that a struggling aircraft manufacturer hasn't been able to move for about a year due to their repeated problems with safety and accountability, which led the whole world to drop their orders.
- rualca 4 years ago
- sharken 4 years agoFor starters they can reiterate what has been said here, that a common error occurred and not the original MCAS problem.
Not being open about it will have the opposite effect.
- HeWhoLurksLate 4 years agoSpeaking of which, I have a friend that still runs a Note7
- fsckboy 4 years agoweren't those banned from flying on 737MAX's? (and all other aircraft)
- fsckboy 4 years ago
- jryle70 4 years ago
- berkut 4 years agoWith respect to the 737-8 MAX though, although in this case it's nothing to do with MCAS, doesn't the 737-8 MAX have smaller radius trim wheels than previous models (so less leverage)?
So in theory, trimming might be more difficult on the MAX than previous 737 models, especially at higher speeds (where there's more force on the control surfaces that would need to be counteracted in the case of runaway trim).
- slacktide 4 years agoThe trim wheel on the 737 MAX is identical, down to the part number, to the trim wheel on the 737 NG, which has been in service since 1997. The trim wheel on the 737 NG was reduced in diameter by approx 1/8 of an inch compared to the 737 Classic, which has been in service since 1982, in order to give adequate clearance to the “new” CDU (data entry keyboard for the flight management system). Since the trim wheel is around 10” in diameter, a 1/8” change would have a negligible effect on trim forces.
- slacktide 4 years ago
- jjtheblunt 4 years agoWhy re 767 or A320? (i'm guessing because they're not recently in the news.)
- gfiorav 4 years ago737 max had two fatal crashes due to automated trimming issues (MCAS) and the fleet had been grounded until very recently.
- gfiorav 4 years ago
- ulfw 4 years agoIt's a new aircraft not one 20years in service like your average 767 or A320!
- TylerE 4 years agoThat makes it less surprising, not more.
Component failures follow a bathtub curve. Mid-life is the lowest failure rate.
- TylerE 4 years ago
- andy_ppp 4 years agoAs I understand it the aircraft has a quite complex relationship with trim because of fundamental aerodynamic flaws (engines are too far forward). Am I right in saying other aircraft e.g. an A320 would handle this sort of failure without as much risk to the plane?
- geocrasher 4 years agoMCAS was only installed to cover up aerodynamic changes (not flaws) that would have required greater recertification and retraining of pilots. To save that expense, they covered it up with MCAS so they could say "See, it's just another 737!" which caused all the issues we know so much about.
- andy_ppp 4 years agoSo you’re saying without MCAS the plane flys just as safely but differently which would have required retraining. That’s interesting, thanks!
- cratermoon 4 years agoNo, they are legit flaws. https://www.business-standard.com/article/international/boei...
- airhead969 4 years agoIt's a feature, not a bug.
- andy_ppp 4 years ago
- na85 4 years ago>As I understand it the aircraft has a quite complex relationship with trim because of fundamental aerodynamic flaws (engines are too far forward).
That's not really correct. The engines being in a different position means the aircraft doesn't meet a very specific criterion of the FARs (positive stick force gradient). The 737 Max has the exact same relationship with trim as any other airliner.
>Am I right in saying other aircraft e.g. an A320 would handle this sort of failure without as much risk to the plane?
No. TFA explicitly states this issue was not related to MCAS. It's likely an analogous failure on an A320 or a 737NG would still have necessitated aborting the flight.
- slacktide 4 years agoOne thing that has always bothered me about how MCAS was implemented - if it truly was a stick force gradient issue, why not make the change in the Elevator Differential Feel Computer, which already manipulates the stick force gradient during approach to stall, rather than physically moving a control surface? Aside note, the elevator feel computer is a mechanical / non-electronic computer that is stuffed full of aneroids and solenoids and cams and followers and servovalves. Straight out of the 1950’s.
- slacktide 4 years ago
- geocrasher 4 years ago
- phire 4 years ago
- eric4smith 4 years agoI sympathize with the engineers there.
It's like a bug that will not go away in some software. You think you've fixed it and all seems well and you get a good nights sleep with the gleam of satisfaction in your eyes.
But the next day your manager says "That bug is still there".
You incredulously do not believe that bug report and go to replicate it yourself.
And surely, under some edge weird case scenario, it really happened.
You put the fix in and uneasily sleep the next night. You actually dreamed about the issue. And wake the morning with no reports.
Over the next weeks and months, its all good. No new reports. and your mind has turned to some new projects. Surely that bug has been squashed.
And then one day...
I feel their pain. It's not the same, because lives and reputations are at stake. It's so much worse.But I feel their pain.
- na85 4 years agoAerospace engineer here.
From TFA:
>A component of the main electric trim system became inoperative. Our pilots ran the appropriate checklist, which included manually trimming the aircraft. They returned to MIA and landed uneventfully. The issue was not related to MCAS.
That statement is from the airline, not from Boeing, so I'm more inclined to trust it. Additionally, if the airline lies and it turns up on an airworthiness audit (air maintenance organizations are subject to regular audits) then the penalties are quite severe.
In any case, per the airline's statement it was an issue unrelated to MCAS. Aircraft break literally every day in a myriad of ways that are often invisible/imperceptible to people riding on that very aircraft. In this particular case it was some unspecified component of the electric trim system.
You can look up the Master Minimum Equipment List for the B737[0] and see for yourself just how granular the approved maintenance program gets for aircraft like this. Everything on the MMEL is essentially an item that can be broken and the aircraft can still take off legally. Note that this is a different (and more rigorous) standard than "can be broken and aircraft can take off/operate safely".
I don't know exactly what broke here but I suspect it is a part that has broken on 737s hundreds if not thousands of times in the past, with similar outcomes.
I merely dabble in software but to further your analogy: This situation is when you've been dreaming about that bug for weeks and you get the call from the boss thinking it has recurred but instead it turns out it was a similar-smelling failure caused by some intern's microservice not failing gracefully when confronted with a network outage that brought down the system anyways.
- danaliv 4 years agoFlight instructor here. This person knows what they're talking about.
- worker767424 4 years agoBut this doesn't feed the machine that is the 24-hour news cycle. I fully expect cable news to try to declare "more trouble for troubled plane," even though it appears to be a garden variety failure.
- weego 4 years agoI think that attempts to whitewash the fact that Boeing have managed to burn the trust it spent decades building on the space of 2 or 3 years. This is the natural outcome -- until time proves otherwise again, every failure will be under a lens
- weego 4 years ago
- mypalmike 4 years agoThese common imperceptible failures... Do they involve the aircraft turning around and flying an hour back to the departure airport?
- tallanvor 4 years agoYes, if the destination isn't a maintenance base that stocks the part that fails. It's happened to me - 45 minutes into a 1 hour flight they decided to turn around and return to our departure airport. It's very annoying.
The problem is that some failures mean the plan can't fly again until the part is replaced, and sometimes it's cheaper to turn around than to have the plan sit idle until they can get the replacement part out to it along with someone certified to repair it.
- slacktide 4 years agoYes, they do. I suggest that you set avherald.com as your homepage for a week, and learn how common air turnbacks and diversions are.
- conistonwater 4 years agoOne "silly" reason why minor failures result in flying back to the original airport is sometimes that the original airport is some sort of hub for the airline with plenty of equipment and personnel for maintenance, which makes it cheaper for the airline to repair the plane specifically there compared to another airport. If you follow avherald.com even a little bit, you will notice a lot of incidents result in exactly that.
- na85 4 years agoThat would strain the definition of "imperceptible", wouldn't it?
My point is that aircraft break all the time. Once in a while they break in such a way that they need to return to base. This wasn't an MCAS failure.
- tallanvor 4 years ago
- trynton 4 years ago@na85:"Aerospace engineer here."
Appealing to authority.
> That statement is from the airline, not from Boeing, so I'm more inclined to trust it ..
On an unstable aircraft such as the 737 Max, if the trim fails then the nose pitches-up, precipitating a stall, unless the pilot can execute a manual trim. Which is difficult without electrical-power-assist fed to the wheel. As the wheel was made smaller to allow for bigger displays.
- jacquesm 4 years agoFFS. Really. The 737 Max is not an unstable aircraft. Stop repeating this nonsense. I don't know how often I've had to explain this on HN and having to repeat this over and over again gets really tiring. The 737 Max is stable over the whole flight envelope. I'm a lay person when it comes to aircraft (even though I've written software for the aviation industry) but I know enough to know that you haven't a clue. Please don't berate others for being subject experts and disclosing this up front.
- slacktide 4 years agoEverything you said is false.
The 737 MAX is not unstable, even with MCAS inoperative, and does not have a tendency to pitch up if trim fails or MCAS is inoperative.
Source: EASA 737 MAX Return To Service report, top of page 6.
https://www.easa.europa.eu/sites/default/files/dfu/B737_Max_...
The trim wheel on the 737 MAX is exactly the same as the trim wheel on the 737 NG. They have the same part number.
Source: my own two eyes and a 12” Mitutoyo caliper. The 737 Classic trim wheel (pre-1997) is approx 1/8” smaller than the NG and MAX trim wheel.
- lisper 4 years ago> Appealing to authority.
No. He is an authority. He is providing his bona fides. Not the same thing.
- brainwipe 4 years agoAppealing to authority is when you say:
"I am X, believe what I say on trust..."
...without giving any further evidence, logic, reasoning or demonstration of that experience. The commenter demonstrated in detail, gave things to look up and specified limits to his knowledge. Appeal to authority doesn't apply here.
- Toutouxc 4 years ago> On an unstable aircraft such as the 737 Max, if the trim fails then the nose pitches-up, precipitating a stall, unless the pilot can execute a manual trim.
MCAS is a safety mechanism meant to suppress a very specific behavior in a very specific corner of the flight envelope where an airliner is not supposed to operate at all. Its mere existence doesn't mean that the MAX is an unstable plane. The 737 is still a positively stable airplane, just like basically all civilian aircraft. If the trim on such plane fails (gets stuck), it becomes annoying to fly, like a car that pulls to one direction. It doesn't do anything violent or sudden (the plane is trimmed correctly until the last moment) and it's possible to overcome the force with the control column and return safely.
- _ph_ 4 years agoNo, to expertise. An Aerospace engineer is more qualified to correctly interpret the event report and whether this is a common problem or something related to the previous problems of that model.
- na85 4 years ago>On an unstable aircraft such as the 737 Max, if the trim fails then the nose pitches-up, precipitating a stall, unless the pilot can execute a manual trim.
Please educate yourself on the fundamentals. The 737 MAX is not unstable.
- onethought 4 years agoNot a 737 Pilot. Can the pilot not just push the nose back down with the stick?
How difficult is a manual trim? Can one pilot not hold the stick while the other trims?
- jacquesm 4 years ago
- ironmagma 4 years agoThe fact it wasn’t MCAS really isn’t important. What is important is that Boeing has completely botched the development of this aircraft and this continues to be revealed to us in new ways over and over again. It’s a management issue through and through.
- danaliv 4 years ago
- BillyTheKing 4 years agothe good old programming testing rule: the number of bugs you will find in a piece of software is proportional to the number of bugs you already found
- eric4smith 4 years agoLol so true.
- eric4smith 4 years ago
- igravious 4 years agoFTA: "The issue was not related to MCAS"
- trynton 4 years agoIt's not the engineers pain, as it wasn't an engineering decision to mount the engines higher and forward of the wing. Precipiting a pronounced nose-up aspect. All the same, I admire your attempt to deflect blame from the management at boeing.
- ramblerman 4 years ago> I admire your attempt to deflect blame from the management at boeing.
Bah, what a vile comment. He didn't contest that at all.
It's the engineers who will have to go through this exercise of fixing it, and he identified something most of us can probably relate to.
- koonsolo 4 years agoIt's definitely the engineers pain. It's clear that management is the cause of all this shit, but the problem now lies in the engineers lap. So who has to solve it? Right, the engineers.
- sofixa 4 years agoThey're the ones that accepted and designed an unsafe aircraft ( a single sensor known for failure feeding a critical system that can crash an airplane? And they hid it from the FAA? They absolutely knew what they were doing and should rot in jail for at least a few years).
- sofixa 4 years ago
- ramblerman 4 years ago
- na85 4 years ago
- qubit000 4 years agoBoeing has lost the public trust not only in the US, but internationally.
Inherent instability aside, fact remains the general perception is that Boeing retrofitted engines too large for 50yr plane design necessitating structural modifications which compromised its flight worthiness. As a result, software had to be written to compensate for this, which unbelievably, relied on input from a single sensor--iow, single point of failure.
The lost of trust is further exacerbated by the fact that Boeing/FAA knew there was high probability of another crash after the first catastrophic incident but refused to ground the planes continuing to let them fly while issuing deceptive public statements regarding the planes safety.
Boeing's largest market is China, which justifiably, will not allow the 737 to fly within their territory.
- slacktide 4 years agoBoeing did not get into this position overnight. After the massive cost and schedule overruns on the 787 program, they were far too cash-poor to fund the development of a clean-sheet design, hence the re-warmed 737. The 787 itself was a huge experiment in outsourcing both the costs and risks of aircraft development. It turns out you can outsource cost, but the prime contractor always owns the risk. Dr. John Hart-Smith published an excellent white paper warning of this while the precursor to the 787 was still in development, shortly after the Boeing-McDonnell Douglass merger.
https://www.google.com/search?q=Outsourced+Profits+%E2%80%93...
- hnarn 4 years agoWhat has really ruined my trust for Boeing is not necessarily the incidents with the 737 MAX model specifically, but more the change in that company's culture that these incidents have made me aware of. I can recommend this video[1], but the short of it seems to be that Boeing over a period of decades has replaced its previous "engineering first" culture with what I can only describe, for lack of better wording, as the "suits taking over", with predictable results.
- slacktide 4 years ago
- xmichael0 4 years ago- A component of the main electric trim system became inoperative. Our pilots ran the appropriate checklist, which included manually trimming the aircraft. They returned to MIA and landed uneventfully. The issue was not related to MCAS.
- benmarten 4 years agoI'm refusing to fly the MAX, period! The plane is flawed by design...
- airhead969 4 years agoI have no opinion about flying on this particular plane.
It's not so much MCAS, electric trim, this, or that.
The bigger issue is it's too complicated, has too many features, and the FAA can't adequately oversee testing and certification all the way down the engineering stack. Furthermore, because of pressures to save a buck, Boeing is willing to cut corners and sacrifice safety by slapping a plane together without properly engineering or testing it. Because of this behavior, it's difficult to know how many other problems are lurking around like in the 787.
- worker767424 4 years agoThis is every commercial plane, though. We've traded more frequent crashes due to human error for fewer, more spectacular crashes due to how complex planes have become.
- airhead969 4 years agoFalse equivalency and hasty generalization that equivocates every plane as having the same risks when they clearly don't, and ignoring testing and training process improvements. Also, an oversimplification that somehow fundamentals of aviation are shifted as a finite resource over to automation when that's clearly not the case.
737 classics are simpler and reliable.
The NG's randomly have hidden structural weaknesses exposed during runway overruns and hard landings when the fuselage breaks up because of Ducommun and Boeing negligence.
The MAX is a steaming pile that may be a white elephant around Boeing's neck.
The 787 is notoriously-bad.
The 777 is pretty good.
Airbus has had much more automation for years. Are they dropping out of the sky? Maybe they manage their complexity better than Boeing, who hires underpaid engineers to work on things that they're really not qualified to do.
- airhead969 4 years ago
- worker767424 4 years ago
- sneak 4 years agoI have taken a similar stance myself (not that I'm flying anywhere these days) but, out of curiosity: do you also refuse to be a passenger in automobiles? The 737MAX is quite a bit safer than those.
- spoonjim 4 years agoThe 737MAX is safer than a car per passenger mile, but saying that it's safer than "driving" is false unless you assume that both trips are the same distance. This isn't usually how it works. A Californian who refuses to vacation in New York to avoid the 737MAX usually does not drive to New York instead -- they drive to Point Reyes or something nearby, or just don't go at all.
- Closi 4 years agoThis is true to some extent, although the difference in safety is so large that in the example you are still more likely to die from a car accident on your way to Point Reyes than your flight to New York.
Deaths from car accidents per 100 million miles driven: 1.33
Deaths from plane accidents per 100 million miles by plane: 0.0077
(Note above statistics are from the US)
In your example, California to New York would be approx 3k miles while point Reyes is approx 150-300 miles depending on where you start. A 10-20x longer journey via plane is still an order of magnitude safer.
Per mile, the car is about 200x more dangerous - in fact the usual statistic is that getting on a plane is safer than driving to the airport, not doing the whole distance in the car.
- Closi 4 years ago
- speedgoose 4 years agoIf I can chose between a 2021 Polestar or a 1956 Chevrolet, I may go with the Polestar for a long trip.
- redis_mlc 4 years ago> do you also refuse to be a passenger in automobiles? The 737MAX is quite a bit safer than those.
I expect more from HN users.
The 737 MAX has not been demonstrated to be safe, let alone safer than other modes of transportation.
All of the original issues (no oversight over ODA process, outsourced software, lack of redundant sensors, etc.) still remain like insects in amber.
Source: commercially-rated pilot who has followed this since Day One, and was the only person who said the grounding would take at least a year, primarily because of the involvement of software with hardware.
- spoonjim 4 years ago
- airhead969 4 years ago
- BenoitP 4 years ago"- A component of the main electric trim system became inoperative. Our pilots ran the appropriate checklist, which included manually trimming the aircraft. They returned to MIA and landed uneventfully. The issue was not related to MCAS."
I don't get it. It is common for other airliners to rely systematically on trimming? Do other airliners have similar 'correcting' systems as MCAS?
- dghlsakjg 4 years agoAlmost every airplane except the absolute most basic have trim controls for flight surfaces, especially the elevator. Even little two seat Cessnas get trim controls.
Trim is changed for each phase of flight. Electric trim is just a motor spinning the manual trim control.
Most airliners will be doing constant trim adjustment.
If you want a real change of pace check out Airbus’ control system. It does a lot more intervention than anything Boeing does. Depending on the state of the aircraft the control stick will respond to input in entirely different ways (3 ‘laws’ that contain no less than 5 submodes). Sometimes it will act as you would expect a stick to act, other times it will intentionally limit what the pilot is asking of the plane, sometimes it will average what the two pilots are asking. Confusion about how the system works has caused at least two crashes I can think of (AF447, QZ8501). It’s killed more people than the Max, but it was written off as pilot error since it was operating as designed in both cases. It just happens to be a design that will change the way the plane is controlled when things go wrong. A few of the modes do in fact include automatic trim adjustments.
- bonzini 4 years agoAF447 was definitely pilot error, not realizing that the aircraft was stalling.
- slacktide 4 years agoPredicated on their assumption that the flight control laws would prevent a nose-up control input from stalling the aircraft, and not realizing that the aircraft was in alternate law. Some of the last words on the CVR from the pilot flying were “But I’ve been at maxi nose-up for a while” while the computer was shouting STALL STALL STALL in the background.
- slacktide 4 years ago
- bonzini 4 years ago
- airhead969 4 years agoYeap. The electric trim systems tend to be automatic with speed and altitude to approximate what the pilot wants via trim up/down controls. Without trim, planes would be pitching and diving all over the place, or at least require yoke/sidestick back-pressure to hold steady. Some planes can be trimmed through enormous deflections of the horizontal stabilizer. If configured incorrectly and under the wrong conditions, incorrect trim can lead to dangerous flight characteristics like pitching up or down beyond what the elevators can handle at full deflection. A broken jackscrew (part that moves the horizontal stabilizer for the trim commands) can cause this type of dangerous configuration or even worse.
- danaliv 4 years agoEven gliders have trim. It's not technically considered a primary flight control because you can survive without it, but at the very least it's annoying not to have it.
- dghlsakjg 4 years ago
- stryker7001 4 years agoSo if the situation came, where the plane was at the edge of its flight envelope and needed to use MCAS (or whatever its called now), it wouldn't have been able to use it, causing the plane to stall? Thats a lot more serious then.
- Toutouxc 4 years agoThe plane doesn't really NEED to use MCAS. Systems like MCAS or Speed Trim and others do not make the planes flyable, they make them predictable. Aerodynamically, even the 747 or the A380 are normal planes operating on the same principles as the tiny Cessna 172, they're just much bigger, fly faster and react a lot slower.
Airliners are packed with systems that make them dull and predictable to fly, because things can break on a sunny day over Texas, but also at midnight in the rain over the Atlantic, and the last thing you want your pilots to care about when they're stressed out, disoriented and working through complicated checklists is whether this particular plane has a weird tendency to pitch up at these particular conditions.
- slacktide 4 years agoNope. “The EASA flight tests confirmed that MCAS was needed to provide full compliance but also that the loss of this function does not preclude the safe flight and landing of the aircraft; i.e. the 737 MAX remains stable following the loss of the MCAS function.”
https://www.easa.europa.eu/sites/default/files/dfu/B737_Max_...
- Toutouxc 4 years ago
- kdtop3 4 years agoDid this happen to be anywhere in the Bermuda triangle? :-)
- rurban 4 years agoJust a loose cord, ha!
- i_work_at_GOOG 4 years agoGuys, this is a very common and well-known problem. It's been around for over 4 years now. The good news is that instead of nosediving into the ground the 737s can now land and be swapped out. The main take away here is that there are no more fatal crashes. This is a solid improvement for Boeing.
- airhead969 4 years agoI wonder if people realize it's sarcasm. Nope.
- Poe's law
- scrollaway 4 years agoHow about scrollaway's law of post quality: if your sarcastic post sounds believable enough for Poe's law, it's a shitty post no matter how it's interpreted.
- ergl 4 years agoIn more profane terms: https://news.ycombinator.com/item?id=17733579
- airhead969 4 years agoSounds believable to whom? You're assuming an absolutist perspective of inference.
Sarcasm's law: without a tell, it doesn't always come across as sarcasm without common sense. The latter is often missing these days, hence Poe's law.
internet's law: The average level of common sense, intelligence, sense of humor, benefit-of-the-doubt, and decency decays over time.
airhead's law: Quality sarcasm poetically-highlights an insight rather than ejaculates (meaning no. 2) a humorous quip.
- ergl 4 years ago
- scrollaway 4 years ago
- airhead969 4 years ago
- technick 4 years agoI flew on one of the returned 737-max aircraft down to Houston about a month ago. Flight was uneventful and landed a few minutes early.
- spoonjim 4 years agoThankfully, our standards for aviation safety are not low enough for an anecdote of a safe landing to be a valuable data point.
- airhead969 4 years agoAnecdotal evidence but glad you survived.
- spoonjim 4 years ago